OPERATIONS
A320 Family cargo Containers/pallets movement
No crew likes the idea of Unit Load Devices (ULD – containers and pallets) moving around in the cargo holds of their aircraft during flight. This type of occurrence may have multiple causes.
This article, first published in July 2014, has been updated in April 2026.
CASE STUDY
Event Description
An A321 flight crew reported hearing loud noises coming from the cargo hold during the approach and landing phases.
Once on the ground, inspection of the forward cargo hold revealed no damage to the cargo linings, but all container restraining XZ latches were lowered.
Investigation concluded that the XZ latches were not correctly locked before takeoff. The container that was loaded in the cargo hold was therefore not locked in position. It moved during the approach and landing phase, causing the noise that was heard by the flight crew.
A320 FAMILY CARGO LOADING SYSTEM
The standard A320 family cargo hold is configured for bulk loading only, however, around 20 percent of the fleet is equipped with the optional semi-automatic Cargo Loading System (CLS).
The CLS is an electrically powered system that moves the ULDs in the aircraft cargo hold. The main goal is to reduce manpower and loading/unloading time.
The CLS is composed of several components, which can be grouped according to their intended functions (fig.1):
(fig.1) A320 Family CLS components
Restraint of ULDs
The ULDs are maintained in position by XZ latches, which consist of an aluminium frame and a pair of spring-loaded interlocking pawls.
If the outside pawl is lifted up, the inside pawl extends and locks automatically. Conversely, if the inside pawl is depressed into the retracted position, the outside pawl automatically folds down (fig.2).
(fig.2) XZ latch 2842T100 series
Once each ULD is in position, the loading procedures call for these XZ latches to be raised and locked manually (fig.3).
XZ latch in down position
XZ latch in intermediate position
(not yet locked)
XZ latch raised and locked Interface
with ULD/ pallet baseplate
(fig.3) XZ latch manual operation
Each ULD is then restrained by one XZ latch on each side of their baseplate or by one latch and one end-stop for those located at the borders of each holds (fig.4).
(fig.4) A321 FWD cargo hold, ULD, XZ latches and End stops positions
ULD movements are rare occurrences on A330, A310, A330, A340, A350 and A380 aircraft, because most loading configurations call for 2 latches on each side of the ULD baseplates. Moreover, the wide body aircraft often fly with fully loaded cargo holds.
AVOIDING ULD MOVEMENTS
Several causes of unwanted ULD movement have been identified based on the events reported by operators.
XZ Latch Not Raised or Not Correctly Locked
If the loader does not raise up the latch or does not properly lock it into position, the container / pallet will not be restrained in the X (flight) direction and will therefore move freely.
Prevention means:
The Weight and Balance Manual (WBM, chapters CTL-LIM) and Aircraft Maintenance Manual (AMM, chapter 25-52) specify that loaders must raise and properly lock all latches, regardless of whether the positions are empty or not.
If the outside pawl is lifted up, the inside pawl extends and locks automatically.
A weak spring may not extend the inner pawl enough when the outside pawl is lifted up, leaving the latch in an intermediate (unlocked) position. The design improvement calls for an increased spring force.
This design equally calls for the addition of an easily visible yellow indicator when the latch is in an intermediate position, i.e. not raised enough to be in the locked position (fig.5 and 6).
This latch (Part Number 2842T100-3) has been introduced in production from MSN 0573 onwards (Feb 1996) and is proposed through the Illustrated Parts Catalogue (IPC) as an alternative.
(fig.5) Latch correctly locked: the yellow indicator
is not visible
(fig.6) Latch in intermediate position, not correctly locked: the yellow indicator is visible
Damaged Latch
An inoperative or damaged latch may as well lead to ULD movements.
Prevention means:
The following A320 Family Maintenance Planning Document (MPD) tasks call for visual and operational checks of the XZ Latches:
A third task requests a detailed inspection of the latch after removal. The removal of the part allows for an easier inspection, especially regarding the spring condition.
Interference Between the ULD Baseplate and the XZ Latch.
Damaged, deformed, or non-standard ULD baseplates may also impair the proper functioning of the latch.
Prevention means:
ULDs should comply with National Aerospace Standards (NAS) 3610 and IATA specifications during their entire lifetime.
ULDs should be loaded in accordance with the WBM.
Airbus highly encourages airlines to clean their cargo hold to avoid debris that could interfere between the ULD baseplate and the XZ latch, as recommended in Task 12-21-12-100-007-A ”Cleaning of the Cargo-Compartment Floor Areas”.
Object falling from an ULD
An object falling from an improperly closed container/pallet on the inner pawl could lead to a latch disengagement.
This scenario is excluded when the cargo is fully loaded. In such a case, both pawls of every XZ latch are blocked by the adjacent ULD baseplate.
Prevention means:
To mitigate this risk, a specific loading procedure is recommended when cargo holds are not fully loaded. This recommendation, described in the ISI 25.50.00004, remains identical for all holds and aircraft types. Its application will ensure that the inner pawl of the latch, i.e. the movable pawl, will always be blocked by the adjacent ULD/ pallet baseplate (fig.7).
(fig.7) Recommended A321 AFT cargo hold loading sequence
The below (fig.8) illustrates, when two containers are loaded in positions 41 and 42, how the inner pawls of the latches are blocked by adjacent containers, making any disengagement impossible.
Latch at frame C56 between ULDs at position 42 and 41
Latch at frame C53 behind ULD at position 41
(fig.8) Latches in locked position after loading
Even if all cargo holds positions are not used, all XZ-latches must be raised. This will prevent accidental movement of a ULD, if ULD latches become defective during flight.
Feedback to Airbus
Airbus encourages operators to communicate any suspected or confirmed case of ULD movement by means of a specifically designed reporting sheet, available in ISI 25.50.00004 and has been specifically produced to facilitate the search for the root cause of the movement.
Additional information can be found in the ISI 25.50.00004 “Cargo Loading System (CLS) / Latch & Unit Load Devices / Correct Latching & ULD Movements Prevention” article available on the AirbusWorld portal
A320 Family operators regularly report cargo hold ULD movements during flights.
Most of these highly undesirable occurrences...
...can be attributed to one of these four causes:
...and could be avoided by:
To minimize the number of improperly locked XZ latches, a new design has been developed with a stronger spring and a clear visual indication to confirm whether the latch is properly locked.
To help Airbus develop new prevention means, operators are encouraged to communicate all cases of ULD movements during flight by means of a specifically designed reporting sheet available in ISI 25.50.00004.
CONTRIBUTORS
Anthony LABONNE
Cabin & Cargo - Mechanical Equipment In Service Engineering
Customer Services
Nicolas DENEVE
Product Leader Cargo Compartment
Cabin & Cargo Mechanical Equipment In Service Engineering
Customer Services
Initial Contributors:
Frederic DANA, Nicolas MERLIN and Coraline BABUT.